Ahh...the good old primer wars.
The thing is, there hasn't been any extensive scientific study on how well spray can primers hold up to the elements over a period of time. I have heard of people leaving their parts outside with GBP988 for years in harsh conditions without even the hint of corrosion.
What you need to know are the facts. Spray can primers are meant to be topcoated, as they are not a sealer. They prep a surface for a top coat to be applied. With that being said, the wash primer that Van's uses on QB's isn't a sealer either!
In the end, it comes down to the environment the plane will be located at. Are you going to keep your bird in a hangar in the middle of the desert (aka no primer!) or tied down next to the pacific (aka full alodine, epoxy primer)?
Since there is a 50% chance my plane will be hangared near salt water, I primed everything with AKZO two part epoxy primer. My prep involves roughing the surface up with a maroon scotch-brite pad, acid etching with AlumiPrep, cleaning the surface with acetone, then priming with AKZO.
Also, something to think about, is so in a few year you discover some light corrosion. You can always have Corrosion-X sprayed inside to inhibit it. You gotta remember there are 1,000's of spam cans flying around with NO PRIMER AT ALL. Best thing to do is go to the local airport and look at an older plane that is in for maintenance. Look at how much corrosion is inside.
Lastly, if you do go the spray can route, here is the prep I would go for:
1) clean all parts with acetone. This is so the oils on the surface don't get embedded into the piece by step 2. (This step is optional...when I use GBP, I don't do this).
2) Rough up the surface with a scotch-brite pad. Wear gloves to keep oil off.
3) Clean all parts with acetone again to get rid of any oil and mostly dust
4) Spray away.
Good luck with your project and I hope I didn't overload you with information. Feel free to email me at
mike@rvplane.com with any questions. Also, welcome to RivetBangers!