An Airplane in the Driveway - Wings Mated!

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BSwayze
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An Airplane in the Driveway - Wings Mated!

Post by BSwayze »

I have arrived at another milestone. I successfully mated the wings to the fuselage for the first time! I don't have room inside my shop to do this, so it had to be done outside. I chose a day when the weather was nice and I had some help on hand. It's an interesting adventure to take your plane outside for the first time and put big pieces of it together. Especially when you live in the city and it's in your driveway. My son Paul was home from San Diego for a visit, so I had the privilege of his help, along with some other family and friends. Here's the plane, sitting in my driveway:

Image

I used some Boelube to lubricate everything. Then we wiggled and pushed the wings and they slid right in. It was tight, but no problems. You can see the plumb bobs I hung over the wings to check the sweep. I staked a string and measured carefully. They're swept forward very slightly, but within 1/32" of being perfect! I also triangulated and measured carefully from the tail to the tip of each wing. The measurements are so close, it's negligible. Once again, the accuracy of these kits and the engineering that has been done just blows me away. Thanks, Vans!

Here's a shot from directly in front. My sawhorse makes funny looking gear legs.

Image

Some additional checking revealed that the rear spar bulkhead stubs sticking out of the fuselage were rubbing on the flanges of the tanks. I believe some minor trimming will alleviate this, and also correct the 1/32" forward sweep error. According to the plans, if it's within 1/2" it's close enough, but I don't want that rubbing anyway, so why not correct it?

Image

I had to just walk around, take some pictures, and enjoy the moment. Passersby were really looking. Some stopped to comment. All in all, it was a great experience.

Image

Once I realized that the wings have to come off for that minor trimming before going any further, there was no point moving on to consider the angle of incidence. So we just enjoyed the moment before taking it all apart and packing it back into the garage. I really enjoyed this time with Paul and the rest of my family, friends, and helpers. This will be repeated again soon to finish the sweep and incidence adjustments, and drill those holes in the rear spar.

I have more pictures and lots more detail in my log page here:

http://www.europa.com/~swayze/RV-7A/Fus ... 00822.html
Bruce Swayze
Portland, Oregon
http://www.BrucesRV7A.com
RV-7A Working on Firewall Forward

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hydroguy2
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Post by hydroguy2 »

Great news Bruce. Looks like some good RV grins already starting
Brian
Townsend, MT

Spike
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Post by Spike »

Looks great! I am very much looking forward to when I have the wings on. WooHoo! :thumbsup:

Spike
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captain_john
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Post by captain_john »

Very cool!

I am sure the neighbors stayed entertained!

:) CJ
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It's all over but the flying! 800+ hours in only 3 years!

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cjensen
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Post by cjensen »

Awesome Bruce!! Absolutely exciting day!!
My sawhorse makes funny looking gear legs.
...like a backwards taildragger! :wink: :evil: :mrgreen:
Chad Jensen
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dons
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Post by dons »

That is great Bruce! Bet you just had to stand there and look at for a while coming together like that for the first time.

I am a bit confused (which happens a lot) about ...

"Some additional checking revealed that the rear spar bulkhead stubs sticking out of the fuselage were rubbing on the flanges of the tanks."

Can I get your plans for the tanks that go all the way back to the rear spar stubs :evil:

Just giving you a hard time, it must have been a great feeling having it all line up like that.
Don Sinclair
CYKF
RV-7A (Fuselage)

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BSwayze
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Post by BSwayze »

Thanks, guys!

Don, you got me on that one. I wrote that late last night and meant to say "rib" instead of "tank". haha

I'm looking forward to doing this again soon and getting the holes drilled.
Bruce Swayze
Portland, Oregon
http://www.BrucesRV7A.com
RV-7A Working on Firewall Forward

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hydroguy2
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Post by hydroguy2 »

remember to mark and drill the root fairings
Brian
Townsend, MT

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painless
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Post by painless »

What....no pics of you sitting in it making airplane noises???!!


Way to go Bruce! Its all part of enjoying the journey.
Jeff Orear
RV6A N782P
Hatz Classic, Welding fuselage
Hatz build log. https://eaabuilderslog.org/?blproject&p ... GNCwv&sid=
Peshtigo, WI

Bob Barrett
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Post by Bob Barrett »

I had the same problem on my RV-6A wing root ribs hitting the stubs. I pulled the wings off and was able to carefully trim the flages of the wing roots enough to allow the wings to fit correctly. Not a big deal but a real pain in postier! :bang: :bang:

itisgood
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Post by itisgood »

:) Congratulations Bruce, Looks great.
Dave

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BSwayze
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Post by BSwayze »

Once again everyone, many thanks!

Brian, thank you. I will definitely be doing the wing root fairings next time, after I get that critical hole drilled.

Jeff, I will also be sitting inside making airplane noises. I wanted Jamie to join me and have some fun, but she was having a "bad hair day" and didn't feel like being photogenic. I'll catch her in a better frame of mind very soon. I'll post more pics here then.
Bruce Swayze
Portland, Oregon
http://www.BrucesRV7A.com
RV-7A Working on Firewall Forward

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Mike Balzer
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Post by Mike Balzer »

Awesome Progress Bruce,

I wish I could say the same for my self. It has been very hot in my garage lately and its hard to work in 130 degree heat in the garage.



Looks Good Bruce,

Mike Balzer
It is better to be on the ground wishing you were in the air, then being in the air and wishing you were on the ground. N78MB

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