Greetings,
Well today I mustered the courage and did the deed. Here are the results. I am not ashamed to tell you that I was a little nervous given the comments some of you had on how easy it is to struggle here.
I think the reason it worked out OK in my case is that I took in the comments and experience from you, and concluded that the inner block needs to be
rock solid.
To do this I used fresh carpet tape on the inner block, used plenty of clamping pressure, and I added a small tab to the point of the inner block that hooked onto the outside of the apex of the skin bend. This tab lasted just long enough to finish the bend and it helped prevent the inner wedge from sliding in. I am glad I used scrap walnut for the wedge as it was plenty hard.
Walnut wedge with little hook tab.
Clamping process
You can see how the little tab hooks on the inboard edge of the skin here. It was not much and it didn't last for both bends, but I think it helped keep the wedge from sliding in along with the carpet tape and the clamps.
Final product.
I know it will not win awards, I gave up on that on the HS...but I think it will be fine when riveted together.
Thanks to all for being a keystroke away.
CD