A forum to discuss the installation and maintenance of the O-320, O-360, & O-540 engines and their variants.
cjensen
Whiskey Victor
Posts: 5275 Joined: Sat Apr 23, 2005 10:36 pm
Location: Green Bay, WI
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by cjensen » Fri Apr 20, 2007 3:56 pm
captain_john
Sparky
Posts: 5880 Joined: Sun Oct 31, 2004 9:17 am
Location: KPYM
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by captain_john » Fri Apr 20, 2007 4:08 pm
Can I see the base of cylinder number 1?
CJ
RV-7
Garmin G3X with VP-X & a TMX-IO-360 with G3i
It's all over but the flying! 800+ hours in only 3 years!
cjensen
Whiskey Victor
Posts: 5275 Joined: Sat Apr 23, 2005 10:36 pm
Location: Green Bay, WI
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by cjensen » Fri Apr 20, 2007 4:27 pm
Yup. But it's not where you think it would be...
It pulled the intake tube right out of the sump as well...turned it in to a normally aspirated cylinder instantly.
CJ gets the prize. Not sure what he gets, but he gets it.
This happened today on a Navajo. They took off from here this morning on a photo flight, and developed a rough running engine. This was the cause, obviously.
cjensen
Whiskey Victor
Posts: 5275 Joined: Sat Apr 23, 2005 10:36 pm
Location: Green Bay, WI
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by cjensen » Fri Apr 20, 2007 4:40 pm
James Ball wrote: How much time is on it ?
About 800 hours.
captain_john
Sparky
Posts: 5880 Joined: Sun Oct 31, 2004 9:17 am
Location: KPYM
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by captain_john » Fri Apr 20, 2007 5:33 pm
Hmmmm, if there is nothing foreign in the bore, the piston swelled within the jug and ripped it apart!
Is this operator an lean of peak guy?
If so, he better do some more reading.
WOW!
That looks like about 5,000 to me!
CJ
RV-7
Garmin G3X with VP-X & a TMX-IO-360 with G3i
It's all over but the flying! 800+ hours in only 3 years!
rv8or
Class E
Posts: 148 Joined: Fri Oct 22, 2004 1:50 pm
Location: DFW
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by rv8or » Fri Apr 20, 2007 5:46 pm
My guess was gonna be "It doesn't say Subaru on it?"
But then I scrolled down and saw the rest of the pics.
Glad they got back safely!
Joe
Joe Ferraro
aka: "jferraro16"
DFW, RV-8A Fuse
cjensen
Whiskey Victor
Posts: 5275 Joined: Sat Apr 23, 2005 10:36 pm
Location: Green Bay, WI
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by cjensen » Fri Apr 20, 2007 6:26 pm
Spike
Chief Rivet Banger
Posts: 4013 Joined: Thu Oct 14, 2004 8:40 pm
Location: Baltimore, MD
Contact:
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by Spike » Fri Apr 20, 2007 6:27 pm
captain_john wrote:
Is this operator an lean of peak guy?
If so, he better do some more reading.
What a bunch of rhetoric John! A guy loses a cylinder and you immediately want to blame it on LOP operations? Thats a bit of a stretch don't ya think?
cjensen
Whiskey Victor
Posts: 5275 Joined: Sat Apr 23, 2005 10:36 pm
Location: Green Bay, WI
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by cjensen » Fri Apr 20, 2007 6:30 pm
Don't know what's wrong with it yet. The shop doesn't have time to get to it until late next week.
I will certainly give an update when I hear what happened.
$5k is probably about right...that'd be a whole NEW engine for me!!
captain_john
Sparky
Posts: 5880 Joined: Sun Oct 31, 2004 9:17 am
Location: KPYM
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by captain_john » Fri Apr 20, 2007 6:55 pm
Rhetoric? Hmmmm, no... just wondering. Do you know the answer to the question?
The stretch is in the cylinder!
CJ
RV-7
Garmin G3X with VP-X & a TMX-IO-360 with G3i
It's all over but the flying! 800+ hours in only 3 years!
Spike
Chief Rivet Banger
Posts: 4013 Joined: Thu Oct 14, 2004 8:40 pm
Location: Baltimore, MD
Contact:
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by Spike » Fri Apr 20, 2007 7:16 pm
captain_john wrote: Rhetoric? Hmmmm, no... just wondering. Do you know the answer to the question?
Nope, and as such I didnt try to postulate on it or the pilots operating habits.
The stretch is in the cylinder!
CJ
Yeah man. Ugly looking too.
captain_john
Sparky
Posts: 5880 Joined: Sun Oct 31, 2004 9:17 am
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by captain_john » Fri Apr 20, 2007 7:20 pm
To postulate was the intent of the thread.
I merely complied.
CJ
RV-7
Garmin G3X with VP-X & a TMX-IO-360 with G3i
It's all over but the flying! 800+ hours in only 3 years!
jim_geo
Class C
Posts: 843 Joined: Fri Nov 12, 2004 9:58 pm
Location: KCVO
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by jim_geo » Fri Apr 20, 2007 11:22 pm
Well I think he sucked a bird.
Wicked Stick
Class B
Posts: 1000 Joined: Wed Feb 09, 2005 10:00 pm
Location: KEWB
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by Wicked Stick » Sat Apr 21, 2007 9:12 am
Maybe it was a flying squirrel he sucked in from that low pass over the house.
Dave "WS" Rogers
RV-8 (125 hrs & counting)
N173DR
captain_john
Sparky
Posts: 5880 Joined: Sun Oct 31, 2004 9:17 am
Location: KPYM
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by captain_john » Sat Apr 21, 2007 11:13 am
Hahaha, I see that flying squirrels are on your mind since I emailed you that last video!
CJ
RV-7
Garmin G3X with VP-X & a TMX-IO-360 with G3i
It's all over but the flying! 800+ hours in only 3 years!
cjensen
Whiskey Victor
Posts: 5275 Joined: Sat Apr 23, 2005 10:36 pm
Location: Green Bay, WI
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by cjensen » Mon Apr 23, 2007 4:25 pm
Well, how's this for an explaination of what happened...
It just happens. This is a known weak spot where the top and bottom of the barrel come together. No piston swelling, no improper leaning, it just happens.
The guys in our shop have seen this several times before, and they all agree that it's not an uncommon problem with overhauled cylinders. These were second run cylinders as far as we know.
They are talking about overhauling the whole engine because of unknown damage elsewhere. So, that $5k for one cylinder just went to $40k...
Spike
Chief Rivet Banger
Posts: 4013 Joined: Thu Oct 14, 2004 8:40 pm
Location: Baltimore, MD
Contact:
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by Spike » Mon Apr 23, 2007 4:42 pm
Youch, that hurts. But then, they successfully flew it back to the airport, etc. Im glad they still have the option.